Ukusetshenziswa kwesimiso sokusika i-webbing ye-Ultrasonic kanye nesimiso sokuwelda
Isimiso Sokusika Nokushisela Nge-Ultrasonic
Ukusika nokushisela nge-ultrasonic kuyinkambu encane yezicelo ze-ultrasonic embonini, futhi ibilokhu isetshenziswa kabanzi ngenxa yezici zayo ezinobungani nemvelo, ezisebenza kahle, nezijabulisa ubuhle.
Isimiso sokusika nokushisela se-Ultrasonic
Ukusika nokushisela kwe-webbing ye-Ultrasonic kusebenzisa ukudlidliza kwemishini okuvamise kakhulu okungu-20-40kHz, kudlulisela amandla endaweni yokuxhumana kwe-webbing ngekhanda lokushisela. 1. Ukuguqulwa Kwamandla: Ijeneretha ye-ultrasonic iguqula amandla kagesi abe ukudlidliza kwemishini okuvamise kakhulu, okukhuliswa yi-amplitude transformer bese kudluliselwa ekhanda lokushisela. 2. Ukukhiqizwa Kokushisa Okungqubuzanayo: Ikhanda lokushisela licindezela i-webbing, okubangela ukungqubuzana kwemvamisa ephezulu phakathi kwezintambo ngaphakathi kwe-webbing, okwenza ngokushesha amazinga okushisa aphezulu angu-500-1000℃. 3. Ukushisela Nokusika Okuhambisanayo: Izinga lokushisa eliphezulu lincibilikisa izintambo ze-webbing (njenge-nylon ne-polyester), kuyilapho ingcindezi yekhanda lokushisela icindezela ingxenye encibilikisiwe, yakha ungqimba oluqinile lwe-weld. Uma isetshenziswa nekhanda lokushisela eliseceleni elithile, izinga lokushisa eliphezulu lingasika i-webbing ngasikhathi sinye, kufezwe "ukusika + ukushisela" okuhlanganisiwe. 4. Ukupholisa Nokubumba: Ngemva kokuyeka ukudlidliza, ingcindezi igcinwa imizuzwana engu-0.1-0.5, okuvumela indawo eshisiwe ukuthi iphole futhi iqine ngokushesha, kuqedelwe inqubo yokusika nokushisela. (Izinhlelo zomoya zihlinzeka ngokuhlanzeka, futhi ziqinisekisa ukupholisa nokubumba ngesikhathi senqubo yokusika nokushisela.)

Ukwakheka kohlelo lokusika nokwelulela lwe-ultrasonic
Uhlelo lokushisela ipulasitiki olusetshenziswa kakhulu luqukethe izingxenye ezintathu eziyinhloko: ijeneretha ye-ultrasonic (ibhokisi likagesi), i-transducer ye-ultrasonic (i-vibrator), kanye ne-mold ye-ultrasonic (ikhanda lesikhunta, ikhanda lokushisela, uphondo).

Ijeneretha ye-Ultrasonic (ibhokisi likagesi) Ama-transducer e-Ultrasonic (ama-vibrators), ama-mold e-ultrasonic (amakhanda e-mold, amakhanda okushisela, izimpondo)
1. Ijeneretha ye-Ultrasonic (ibhokisi likagesi): Iguqula amandla amakhulu abe yi-high-frequency, high-voltage output eqinile.
2. I-Ultrasonic transducer (i-oscillator): Idivayisi ye-acoustic eguqula amandla, iguqula amandla kagesi abe amandla omshini.
3. Isikhulisi: Ubukhulu bokudlidliza komshini we-transducer buyashintshwa ngesilinganiso sokuzuza esiklanywe kusengaphambili.
4. Izikhunta (amakhanda okushisela, izimpondo): Kwenziwe ngezifiso ngobukhulu obuthile ngokwezidingo zezicelo zokushisela nokusika, futhi kwaklanywa ngezici ze-acoustic ukuze kuhlangatshezwane nezidingo zesistimu ye-ultrasonic. Ngezansi, ngizosebenzisa amafomula amaningana ukuchaza isenzakalo sokulungisa amapharamitha kuzinhlelo zokusebenza.
Amandla = Ububanzi * Ingcindezi * Isikhathi * I-K Ehlala Njalo = Amandla * Isikhathi
Amafomula angenhla abonisa ukuthi ekushiseni nasekusikeni, ubukhulu begagasi le-ultrasonic (elingasethwa kujeneretha), ingcindezi (ingcindezi yomoya noma i-torque yesilinda kagesi, kanye nokuqina kwesakhiwo nokuqina), kanye nesikhathi sokukhishwa kwamagagasi kuhlobene kahle nomphumela wokushiseni nokusika. Ngamanye amazwi, uma umkhiqizo ungasikwanga kahle, lawa mapharamitha angalungiswa kahle. Ingabe lokhu kusho ukuthi uma lezi zinhlaka ziphakeme, kungcono? Cha!
P = K∗A∗f∗δ, lapho i-P imelela amandla okushisela, ku-W;
K kuyinto engaguquki ubukhulu bayo buhlobene nokuqhutshwa komsindo kanye nokusatshalaliswa kwamandla kwezinto. Lokhu kusho ukuthi sivame ukuthi izinto ezahlukene zidinga ukulungiswa kwepharamitha okuhlukile ukuze kuhlangatshezwane nezidingo.
A imele indawo yokusikwa kwe-weld, elinganiswa ngamamitha-skwele (㎡). Lona ubuso bokuthintana kokusikwa kwe-weld, ngakho-ke ubude kanye ne-engeli yomphetho wokusika ngokuvamile kunquma le ndawo.
f yimvamisa ye-ultrasonic, okusho ukuthi ngokwethiyori, amaza aphezulu kulula ukuwashisela. Kodwa-ke, ngokwezwi, uma imvamisa iphakeme, kuba nzima kakhulu ukufeza i-amplitude enkulu; iyunithi yi-Hz.
d imele ubukhulu, obulinganiswa ngamamitha (m). Ngokwethiyori, ubukhulu obukhulu buholela ekushiseni nasekusikeni okungcono. Kodwa-ke, impilo yokukhathala kwezinto zensimbi ihlobene nokuvama, izakhiwo zezinto, ukucindezeleka, isikhathi, ingcindezi, kanye nobunzima, ngakho-ke kuthinteka ezinye izilinganiso.
Izici eziyisithupha ezithinta imiphumela yokusika kwe-ultrasonic kanye nokushisela:
Ingcindezi + Isikhathi + Isakhiwo Semishini + Izinto Zomkhiqizo + Ukulungisa Amaphutha
1. Ingcindezi yokushisela ye-Ultrasonic
Ukusebenzisa ingcindezi efanele ebusweni bokushisela kubangela ukuthi izinto zokushisela zishintshe zisuke ekunwebekeni ziye epulasitikini, kukhuthaze ukusabalala kwama-molecule, futhi kususe umoya osele ku-weld, ngaleyo ndlela kwandise ukusebenza kokuvala kwendawo yokushisela. Ingcindezi ngokuvamile ayidluli ku-0.5 MPa.
2. Isikhathi sokushisela/sokusika se-Ultrasonic (isikhathi sokukhishwa kwamagagasi)
Isikhathi sokuncibilika esifanele kanye nesikhathi sokupholisa esanele kubalulekile. Ngokukhishwa kokushisa okuzinzile, isikhathi esanele sizoholela ekushiseni okungaphelele, kanti isikhathi esiningi sizobangela ukuguquka kokushisisa, ukugcwala kwe-slag, kanye nezindawo ezishisayo ngezinye izikhathi (ukushintsha kombala) ezindaweni ezingashiselwe. Kubalulekile ukuqinisekisa ukuthi ubuso bokushisisa bumunca ukushisa okwanele ukuze kufinyelelwe esimweni esincibilikisiwe ngokuphelele ukuqinisekisa ukusabalala okwanele kwama-molecule kanye nokuhlangana. Ngesikhathi esifanayo, isikhathi esanele sokupholisa siyadingeka ukuze ukushisisa kufinyelele amandla anele.
3. Ububanzi be-Ultrasonic
4. Isakhiwo semishini
Ukunemba nokuqina kokukhiqizwa kohlaka kuthinta ngqo umphumela wokushisela, ikakhulukazi kweminye imikhiqizo yokunemba, lapho isakhiwo semishini kufanele sihambisane nokunemba komkhiqizo.
5. Izinto Zomkhiqizo
Izinto ezifana nezinto ezihlanganisiwe, isakhiwo sazo, ukujiya, kanye nokumelana nengcindezi nakho kuthinta ngqo umphumela wokushisela.
6. Ukulungisa amaphutha emishini
Ekuphetheni, ukuze umkhiqizo ufinyelele imiphumela emihle kakhulu yokusika nokushisela nge-ultrasonic, ukulungisa amaphutha emishini nakho kuyisiqinisekiso esibalulekile. Ukuqondanisa okuguquguqukayo nokulungiswa kwamapharamitha ahlukahlukene kanye nokulungisa amaphutha endaweni onjiniyela kudlala indima ebalulekile.



















